Designed X & Y-axis actuators in Creo Parametric with full 3D assemblies

Calculated ball screw lead (5 mm), axial force (11.886 N·m), torque (0.0105 N·m) — FoS >100

Selected C7 ball screw, HIWIN rails, ROTEX jaw couplings for precision & low backlash

Fabricated across 10 machining phases including lathe, milling, drilling

Integrated Delta PLC + HMI for 100 mm precise positioning on Y-axis

Studied effect of dry, coconut oil, and Coolcut 111 on CNC machining of SS304

Measured surface roughness (Ra) using MITUTOYO Surftest SJ-210

Analysed chip thickness, colour, and thermal effects under each condition

Coolcut 111 identified as optimal for best finish and lowest heat/friction

Preventive maintenance on 10+ assembly-line machines; ~15–20% reduction in unplanned downtime

Breakdown data across 5+ machine types; identified 3 recurring failure modes

Generated 8+ graphical reports in MS Excel for maintenance planning

Cross-functional exposure: design, machining, assembly, quality in mould manufacturing

Applied Fishbone / Ishikawa diagrams and root-cause analysis

Visual & dimensional inspection of 100+ components/week using micrometers and vernier calipers

Assisted CNC milling/turning across 5+ part types

Machine setup, tool handling, job sequencing, safety procedures

Visual quality inspection and identification of non-conforming parts

Hands-on with 4 NDT methods: penetrant testing, IR thermography, radiographic inspection

Defect detection — cracks, surface flaws, internal discontinuities in metals